Office: +91 9594915081 | +91 95949 75081 | +91 88506 93553

Foundry Consultancy

Foundry consultant and metallurgist with expertise in casting specifications, melting, methoding, molding processes, heat treatment and non-destructive testing.


We are project & process consultants in foundry Industry.

Our founder and managing Partner Abhay Kothare has rich experience of more than 50 years in Foundry process, project consultancy from project report preparation to erection, commissioning of foundry turnkey projects. He has worked on high positions like Works Manager, General Manager, Chief Executive (CEO) & President of Ltd companies before starting consultancy.

He has executed successfully Turn Key foundry project, from drawing room, to successfully running the plant commercially.

Done many CI castings, up to 50 Tons single piece.

Done malleable & SG Iron castings. Done research work, on “Effect of various alloying elements, on Nodularisation of SG Iron Castings.”

Developed various special stainless steel grades, for special applications.

Developed thin walled intricate pressure tight castings for pump, valve and other industries.

He is specialized in metal making, methoding, and various moulding processes.

During his career he has worked extensively on various metals from Cast Iron Family to Steels, Stainless Steels, Heat Resisting Steels and Duplex Steels etc.

Highly specialized in reducing rejections due to pin holes in Stainless Steels & blow holes in Steel & Alloy steel castings along with Special Stainless Steel making. This is a major area of our foundry consultancy.

Apart from other consultancy, presently having long term ongoing contracts, on retainership basis with 2 large export oriented foundries, producing investment & sand castings since 2007.

We are doing project consultancy for one Bangladesh foundry.

Cast Iron family:
Ordinary Cast Irons (heavy castings up to 50 Ton single piece for forging hammers, Intricate Pump, valve and other castings)
Meahanite, Blackheart Malleable Iron, Ferritic & Pearlitic S G Irons, Ni Hard and other wear resisting castings.

Steel Family:
Alloy Steels, Stainless Steels of various grades and heat Resisting Steel castings.

Ni based Alloys:
Exotic High Nickel & Nickel based Stainless steels like Haste Alloys, Monel, Nickel castings like CZ 100.

He has worked on various types of furnaces like oil fired furnaces, big Cupolas up to 54 inch size, direct and indirect arc furnaces, as well as induction furnaces of various sizes.

Kothare Metlab

Registered Office:
RL 76, Milap Nagar, MIDC Residential Area,
Dombivali East, Maharashtra, 421203, India.

Site Office:
D46, MIDC Phase II, Opp. DMart, Near Shani Mandir,
Dombivali East, Maharashtra, 421204, India.

+91 95949 75081 | +91 88506 93553